Distribution skids Modification
Based on internationally recognized pharmaceutical standards, and in response to client requirements for upgrading production networks and water systems (WFI, PW), we provide innovative solutions with guaranteed results. Our approach relies on the highest-quality materials and state-of-the-art welding techniques, fully compliant with pharmaceutical industry practices.
Our services cover all essential stages to ensure compliance with global standards, starting from Bore Scoping Inspection to verify internal weld quality, followed by Passivation to secure corrosion resistance and maintain water purity, and concluding with complete Documentation & Validation Packages that demonstrate full adherence to GMP requirements.
Hot Water Sanitization
- The Hot Water Sanitization Skid is a key water treatment system designed to sanitize or sterilize manufacturing equipment, including tanks, piping, and other process components that come in contact with pharmaceutical products. Sanitization is a critical step in the pharmaceutical industry to avoid contamination and maintain high product quality, especially in sensitive areas such as injectables, parenteral, and ophthalmic products.
- This skid typically includes a control panel, pump, tank, and heating unit, with possible modifications or additions depending on the production line requirements. The control panel oversees the entire system, regulating temperature, pressure, and flow rates to ensure consistent performance. The pump circulates hot water through the piping network and process equipment, while the heating unit ensures that the desired temperature is achieved efficiently.
- The sanitization process involves heating water to approximately 65–80°C and circulating it through the equipment for several hours, depending on product type and regulatory guidelines. This cycle effectively eliminates microorganisms, including bacteria, viruses, and fungi, and can also help remove residual organic matter within the system.
- With appropriate additions or adjustments, the system can be integrated smoothly into any manufacturing sequence, ensuring compliance with GMP requirements. Hot water sanitization skids remain a reliable solution for maintaining equipment sterility, product safety, and regulatory compliance.
Super-Heated Water Sanitization
- The Super-Heated Water Sanitization Skid represents an advanced solution in pharmaceutical water treatment, specifically designed for aseptic filling and high-precision production environments. This system utilizes super-heated water vapor at elevated temperatures and pressures to sanitize or sterilize tanks, pipelines, and other critical process equipment.
- Typically, the skid includes a control panel, heating unit, and steam generator, with potential enhancements or adjustments to improve performance. The super-heated water vapor circulates through the equipment, providing complete sterilization, even for heat-resistant microorganisms, including spores, fungi, viruses, and bacteria.
- The control system manages the full process, controlling flow, temperature, steam pressure, and duration. The process can also accommodate optional modifications, such as additional sensors or automated feedback loops, to optimize sterilization cycles. This ensures consistent operation, high efficiency, and easy integration into existing production lines.
- Super-heated water sanitization skids are widely used in aseptic filling facilities because the method leaves no residues, maintaining equipment integrity and environmental safety. By implementing these updates or adjustments, manufacturers can achieve robust sanitization that meets regulatory standards while safeguarding product quality and personnel safety.